Solar Panel Making Machine Production Line PV Frame Machine
Top quality Fully/Semi-Auomatic Solar Panel/ Module Production Line1MW 5MW 10MW 20W 50MW 100MW 200MW 300MW .1 This production line is designed based on customer`s request and custom-made for thecustomer. The line arrangement are considered as the most economical and practical, and itcan realize the......
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Product Description
Top quality Fully/Semi-Auomatic Solar Panel/ Module Production Line
1MW 5MW 10MW 20W 50MW 100MW 200MW 300MW
.1 This production line is designed based on customer`s request and custom-made for the
customer. The line arrangement are considered as the most economical and practical, and it
can realize the maximum capacity of the equipment. This line is suitable for different kind of
module production with wide applicability and high mechanization degree.
1.2 Conveying units adopts PU synchronize belt to transport, with the characteristics of
smooth transmission, low noise, long using life and etc. So it can prevent the displacement
of module during the transmission, and no damage to the glass and coatings, so that it can
ensure the safety of transmission.
1.3 According to module size, it can laminate 3 or 4 pieces of different specification modules at
one time in effective laminating size. Customer can choose the loading type(type of 3 in one
3
row or type of 2 in each two row ), the loading is controlled by the program.
1.4 Bus-bar welding station equipped with weight bearing transmission roller. It is good to
increasing efficiency, decrease pseudo soldering and ensure the quality.
1.5 There is device in the front/back end of laminating transmission unit to prevent the module
accidentally fall down, it will avoid the loss which is caused by the sensor malfunction.
1.6 The logistics channels and maintenance channels are taken into consideration when
designing the production line. Adopts automatic folding channel in some parts of conveyor
units to make the operator or materials in-out smoothly. It will also not influence the product
pass smoothly(This structure has been obtained the national patent).
1.7 Designed as No Scratching and No Subfissure, the part which is contacted with the
module is adopt to the soft material .Reasonable placement of transmission distance and
working surface ,to make the bending deflection of glass reduced to minimum.
1.8 Electric circuit of each transport unit adopts distributed type, which convenient for
installation and maintenance.
1.9 Control system of conveying line adopts touch screen and PLC control, with Intelligent
detection system and automatic fault alarm systems, which ensure high operational reliability
of the production line.
1.10 Reasonable software is edited to ensure modules being conveyed in the best route,
avoid the cycle time waste and save energy.
1.11 Recipe editing and selecting function can store product types and operation method
frequently-used, which make product change faster.
1.12 Accessories are supplied by international and domestic well known brand, which can well
ensure the high quality of the whole line.
1.13 Pictures of equipment drawing attached only for reference.
2.Basic Parameter for Production Line Design
2.1 Solar Cell
Solar Cell Specification: 125*125mm(5"),156*156mm(6"),2-4 bus bar;
Solar Cell Thickness:160--250μm
Qinhuangdao Boostsolar Photovoltaic Equipment Co., Ltd.
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Tolerable Warping Degree:±2mm
Material Type: Mono- and Poly-crystalline
2.2 Module Specification
Glass Thickness:3.0-6.0mm
Module Weight:≤40kg
Module Width:800-1100mm
Module Length:1500-2000mm
2.3 Power Supply
AC380V±10% 50 Hz Three phase five lines
2.4 Compressed Air Supply :0.5~0.8Mpa dry and clean air source.
2.5 Parameter of the Line Body
Height of Conveyor Surface:970±30mm
Repeat Positioning Error of Module Stop in Place on Conveying Units:±5mm
Conveying Speed: Adjustable within 17m/min
2.6 Equipment Normal Usage rate:≥95% , Except maintenance,calculate as
continuous working one year.
2.7 Equipment Service Life:≥8 Year
2.8 Environment Condition
Temperature: 0~40ºC
Relative Humidity:≤60% (Except the curing room≤90%)
Floor Load: ≥1000kg/
Altitude: Below 1000m
3.Line Body Function and Safety Introductions
3.1 Control system
3.1.1With automatic/semi automatic shift function
3.1.2 Human-computer interface system has set multi-user log in, and it is convenient to
manage the process parameter and basic operation, and then avoid faulty modify of
parameter by others.
Qinhuangdao Boostsolar Photovoltaic Equipment Co., Ltd.
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3.1.3 Material level sensor works reliable, system interlocking and fault tolerance
performance are good, transmit control is the conditional test manual control,and then
avoid faulty operation by others.
3.1.4 The lay-up unit before laminating have the contacting signal to automatic stringer and
layout machine.
3.2 Mechanical characteristic
3.2.1 Transmission parts of conveyor line after lamination adopts heating-resisting material,
to ensure the normal running of equipment.
3.2.2 According to production requirements, equipped with PLC and touch screen to display
the unit work status, avoid the whole line stop when some unit adjusts.
3.2.3 Pump, motor and other mechanical devices have good performance and service life,
moisture proof and anticorrosive equipment and some antirust metal parts make equipment
maintenance quick and convenient.
3.2.4 Equipment quality conform to ISO9000 standard.The equipment appearance is pretty
and beautiful, oil paint color is teeth white knit , meet the requirements of customers
3.3 Safety System
3.3.1Part of equipment has air source, vacuum and other test function, if air source and
sucker vacuum don't meet the running conditions, there will be an alarm and all related running
action will be stop
3.3.2 After emergency power off, do not make the module break uttermost. Set the
necessary protection procedures (Except human factor influence)
3.3.3 There are well-equipped safety protection device. Stick the warning label,alarm and
audible and visual indication of malfunction according to the international standard.
3.3.4 Comply with the standards and the relevant provisions of the nation,cable goes
through trunking, air pipe outside has protection, service port and service door designs
suitable, internal neatly. Electrical components layout is tidy and standard, each
transmission line and pneumatic element concentrated in the cabinet, each part has clear
comment, line number, pipe has clear mark and one to one correspondence with drawing.
Do you need automatic line or semi- automatic line?
How many MW?
Any other special request?
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